Luoyang Shuangyong Breaks through Russia's Difficulties in Forming High Pressure Lignite after Drying

Drying equipment

It is a worldwide problem that dried lignite is pressed and molded. In June of this year, Luoyang Shuangyong Machine Manufacturing Co., Ltd. of Henan Province took over the world's problems with its high pressure and large pressure ball press. After successfully suppressing the dried lignite in Xinjiang and Inner Mongolia, it caused a huge sensation both at home and abroad, and found the company to solve difficult-to-press material forming. There are more and more users at home and abroad. A Russian user has heard that Luoyang Shuangyong can solve the problem of lignite forming after drying, and he has spent a lot of freight on sending lignite samples to Luoyang from thousands of miles away.

Because the geographical environment of Russia is different from that of China, and it is located in a severely cold area, their lignite and lignite in China are very different. It is difficult to shape according to the lignite forming method in China. Through the unremitting efforts of Luoyang Shuangyong's technical personnel, pelletizing experts, and all members of the pellet testing workshop, the trial and error were continuously adjusted to adjust the main motor and preload motor, speed parameters and speed ratios.... After drying in Russia on July 4, the lignite was successfully pressed without additives, and the cold strength reached the user's request. Russian users said with excitement: We have found many pressure ball makers in China, and they are all helpless. Luoyang Shuangyong has helped us solve the problems and opened up a new road for the use of lignite in China.

Luoyang Shuangyong took Russia's dry lignite forming problem in one stroke and solved it on July 5, 2013. After drying, the Inner Mongolia Ordos dried water-washed tobacco foam was pressed without forming additives and the cold strength reached more than 60kg. This type of foam was washed because of water and its viscosity was greatly reduced. It was difficult to shape. After many failures, the pellet technicians and the pilots summed up their experiences, thought calmly and analyzed the cause of the failure. After more than a week of trial and error, they finally succeeded. .

It is understood that the accumulation of coal foam in the Ordos area is like a mountain, that is, the environment is polluted, and it is very easy to be spontaneously combusted for a long time. Luoyang Shuangyong Co., Ltd. will dry the washed tobacco smoke without adding additives to suppress the success (coal and coal block price difference is about 200 yuan per ton), that solves the pollution, transport problems, but also greatly enhance the value of coal foam, once again caused the industry Concern and sensation.

The reporter learned from the China National Building Material Association that during the “Twelfth Five-Year Plan” period, along with the rapid development of China’s industry, the amount of industrial solid waste generated in the steel, coal, chemical, cement, smelting, magnesium processing, aluminum processing, and mining industries will follow. increase. At present, each mining and metallurgical enterprise in the country discharges more than 2 billion tons of waste powder and powdered tailings each year, and the total stockpile will reach 27 billion tons. If the powdered material is pressed into a ball, grain or block shape with a certain strength by a high-pressure ball press, it can be used for smelting, roasting or burning. According to a 50-per-ton increase in efficiency, it can create 100 billion yuan per year. The benefits, and can improve the environment, energy-saving emission reduction, returning land to farming, turn waste into treasure, make great contributions to the country's sustainable development.

Lab Use Nitrogen Generator

Gamma lab Nitrogen Generator is suitable for lab use, it makes use of pressure swing adsorption technology, separating and collecting nitrogen from air. It is easy to operate, plug and play, one simple push on starting button, nitrogen generator begin to work.

Mini Lab Nitrogen Gas Plant

Laboratory nitrogen generator is one kind of Cabinet Nitrogen Generator. Its size is within 850 x 920 x 1100 mm, weight within 155 kg. Its details are as below:


2 Detailed technical specification


2.1 Compressed air consumption

The generator consumes a maximum of 115 slpm of compressed air to generate the required N2 flow. Air source is not included in this product.

2.2. Air supply pressure

Minimum air supply pressure shall be externally regulated to 600 kPa.

2.3. Air quality

This Generator is provided with one full set of FESTO filters, the air supplied to the Generator still need to be dry and oil-free.

2.4. N2 output

2.4.1. Quantity of N2 generate: the generator is capable of deliver 25 slpm nitrogen.

2.4.2. Delivery pressure: the generator delivers N2 at a pressure greater than 450 kPa.

2.4.3. O2 contamination level: O2 level in the N2 stream is not exceed 0.5%, and does not vary from peak to trough by more than 5% of the absolute concentration.

2.5 Dimensions

With package, the Generator size: 850 mm (Length)x 920 mm (width)x 1100 mm(height).

2.6 Weight

With package, the Generator weight is not more than 155 kg.

2.7 Wheels

The Generator is fitted with 2 fixed wheels at the rear and 2 swivel wheels with brakes at the front

2.8 Connection to power supply

The Generator has a panel mounted connector on the rear panel

• Current capacity at maximum temperature 2.5A<Imax<3.5A ( the power supply is capable of supplying 2.5A nominal)

• Jack plug, 5.5 x 2.5 x 9.5 mm, positive on the centre pin

• Maximum operating voltage at maximum temperature 30VDC.

• Minimum number of insertions/extractions while maintaining contact resistance specification AND without mechanical failure: > 5000

• Maximum contact resistance after specified minimum insertions: 30milliohms maximum

• Insulation resistance: min 100MegaOhms after environmental and durability tests

• Dielectric withstand Voltage : Min 500V for 60s

• Operating temperature range: -20 deg C to +70 deg C

2.9 Indicator

The Generator has a pushbutton illuminated switch on the front panel

• Button to be flush mounting or recessed into a bezel to avoid damage

• High corrosion resistance, either plastic or stainless steel body

• No symbol on button

• Size of button and bezel to be ~ 22mm to 30mm

• Mechanical Endurance : > 1000000 activations without mechanical failure

• Electrical Endurance : > 100000 cycles at maximum current and maintaining maximum specified contact resistance• Action mechanism : push on – push off

• Current handling capability : 4A DC min break, 4A DC min Make, inductive load (double the maximum expected current demand to give good lifetime)

• Maximum DC Working voltage : at least 40V DC

• Illumination type and color : LED, green

• Illumination Operating voltage: 24VDC

• Operating Temperature Range: -20deg C to +70 degC

• Terminal type : either screw terminal or 6.5mm spade type terminals

2.10. Solenoids

The solenoids on the gas control valves is 24 VDC.

2.11. Operation

2.11.1. Operating cycle

A typical operating cycle for the Generator is 1 start per day and then run for 8 hours per day, which is equivalent to 2000 hours of operation per year. Depending upon the particular site, operating time could be anywhere between 0 and 24 hours per day.

2.11.2. Operation at shutdown

When the power is turned off, the pressure vessels is maintained in the pressurized state by closing the two exhaust valves.

2.12. Start up

2.12.1. Start up time

Start up times means the time from start up to producing qualified nitrogen.

The time to complete start up is less than 15 minutes.

2.13. Gas connections

The two external gas connections on the Generator, Air In and N2 Out, are constructed from brass and are to suit ¼" (6.35 mm) OD tubing. There are labeling in English next to these connections, [Air In" and [N2 Out", as part of the rating label.

2.14. Environmental requirements

2.14.1. Operating temperatures

The Generator is normally operated within performance specification over the temperature range:

10ºC - 35ºC from 0 – 3000 m, and 10ºC - 25ºC from 3000 – 4500 m

The Generator can operate safely over the temperature range:

5ºC - 35ºC from 0 – 3000 m, and 5ºC - 25ºC from 3000 – 4500 m

2.14.2. Noise level requirements

Noise level from the Generator is less than 72dBa at 1m distance. This is achieved by fitting silencers on the exhaust vents.

2.15. Life Requirements

The Generator can operate with a mean time between failure of 5 years minimum.

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Shandong Gamma Gas Engineering Co. Ltd. , https://www.gammagases.com